ROTARY MOULDING

Spooner Vicars A-PEX Rotary Moulders have been designed to meet operator’s demands for a user friendly machine combined with excellent performance. Our latest generation moulders offer unrivaled hygiene, flexibility and accuracy for the cookie, biscuit and pet food sectors. “Special attention has been given to provide extended extraction band life and reduced change over times.”

The advanced design of the rotary moulder improves flexibility.

  • Machine widths available from 800 to 1800mm. Standard, wipe-down or full wash-down design. Speeds up to 40m/min.
  • Touch screen interface with semi- or fully-automatic control
  • Enhanced design allows open access for cleaning and fast product change-over
  • Radial scraper assembly improves weight accuracy, minimising product give away
  • Various dough feeding systems designed to meet your needs
  • Standard features allow accurate moulding of both hard and soft doughs

Cutters & Rollers

Spooner Vicars uses the latest technology for surface modelling, CAD/CAM and CNC machines to produce a range of precision cutters and rollers for rotary cutting, rotary moulding, wire cut, fig bar, rout press dies and reciprocating cutters.

  • Multi-spindle engraving technology reduces lead times
  • CAD/CAM technology linked to 3D laser scanning enables up to create computer visualisations and volume calculations
  • Laser scanning for accurate reproduction and modification of existing dies and moulds
  • Our catalogue and database holds over 20,000 biscuit, cookie and confectionery designs
  • Small footprint design
  • Machine widths available from 800 to 1800 mm
  • Speeds up to 40 m/min.
  • Enhance design that allows open access for cleaning and fast product change-over
  • Touch screen interface with semi or fully-automatic control
  • Fast extraction belt change
  • Radial scraper assembly improves weight accuracy, minimizing product giveaway
  • Independent VFD drives for the feed roll and the moulding roll
  • Independent VFD drive for the extraction web
  • Clever web circuitry to maximize wrap and tension around the moulding roll
  • Adjustable extraction slope
  • Rapid die roll change
  • Heavy-duty mechanical fulcrum pressure system for rubber roller
  • Side-to-side adjustment of extraction pressure
  • Adjustable pneumatic web tension.
  • 3 Roll drive system ensures smooth and consistent product
  • Separate extraction web drive roller to improved weight control and reduce extraction belt wear
  • Radial scraper adjustment ensures precise control of the product weights and prevents damage to the moulding roller
  • Pneumatic pressure control for efficient product extraction
  • Auto web tracking
  • Various Feed Roller dispositions
  • Extraction pressure is removed when machine is stopped to prevent damage to the extraction belt
  • Built in pedestal with touch screen operator control interface
  • Lift out rollers for improved hygiene and easy belt change
  • Built in feature for the extraction web drive significantly reduces extraction belt changeover time
  • Quick release drive clutch for moulding roller allows easy installation and removal of moulding rollers
  • Options for extraction conveyor configurations
  • Semi or fully automatic operational controls
  • Soft start, reduces load on extraction web
  • Widths to suit: 800mm to 2000mm
  • 260 Dia Moulding Rolls
  • 405 Dia Moulding Rolls
  • Extraction Conveyor Extensions
  • Moulding Roll Air Blast
  • Moulding Roller Assembly
  • Jam Depositors/Printing
  • Egg Washover Units